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The Honolulu Advertiser
Posted on: Sunday, August 6, 2006

GM assembly plant goes green

By DAVID EGGERT
Associated Press

Rainwater on the roof of General Motors Corp.’s newest assembly plant flows into a catch basin and then into a cistern so it can be used for flushing toilets. The roof of the new plant is made of a white polymer that reflects the sun and reduces cooling costs in the summer.

Photos by KEVIN W. FOWLER | Associated Press

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A General Motors Corp. maintenance worker speeds along on his bicycle to remove a spill at the company's new assembly plant. Maintenance workers there use bikes as a safer, healthier, more environmentally friendly alternative.

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DELTA TOWNSHIP, Mich. — General Motors Corp. showed off its newest assembly plant last week, a "green" facility that collects rainwater from the roof to flush toilets and was built with one-fourth recycled materials.

The plant outside Lansing will make the Saturn Outlook, GMC Acadia and Buick Enclave crossover vehicles starting later this year. Officials, who billed the auto plant as the world's most environmentally friendly, estimated GM will spend $1 million a year less on energy than in a typical plant.

"This is not your ordinary auto-assembly plant," said Elizabeth Lowery, GM's vice president for environment and energy. The GM plant has a reflective roof to reduce heat absorption, cutting cooling costs. It also has 800 lights in the assembly area, half that in a typical plant.

About 80 percent of the waste generated during construction, or nearly 4,000 tons, was diverted from landfills. Rainwater is collected from the roof and used instead of potable water to flush toilets. Nonmanufacturing use of water is 45 percent lower than normal, saving 4.1 million gallons every year, GM said.

Overall, the 2.4 million-square-foot facility is expected to save more than 40 million gallons of water and 30 million kilowatt hours of electricity in its first 10 years of operation. About 3,000 workers will be there during full production of the crossovers, which have many of the attributes of sport utility vehicles but are built on a car platform.

GM isn't the only automaker that has gone green. At Ford Motor Co.'s Dearborn Truck Plant, a "living roof" helps heat and cool the building.

David Skiven, executive director of the GM Worldwide Facilities Group, said when officials first suggested using environmental design and construction at the Lansing-area plant, some thought it was a "little nuts."

But the result, he said, is part of the next generation of industrial buildings, proving that sustainable manufacturing facilities can be built and operated economically.