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The Honolulu Advertiser
Posted on: Saturday, March 10, 2007

Causes of previous helicopter crashes include worn, rusty hydraulic pump, pilot error

 •  Probe's focus: hydraulics

By Jan TenBruggencate
Advertiser Staff Writer

Previous cases of hydraulic failure on helicopters include:

  • An AS350BA helicopter operated by Heli USA that crashed near the Peach Springs, Ariz., airport after a hydraulic failure on Sept. 11, 2002. In this incident, the pilot reported the controls were not responding. Witnesses said the helicopter began spinning when it was 30 to 50 feet from the ground. In the hard landing, the main rotors cut off the helicopter's tail boom. One of six passengers received minor injuries, but the pilot and the other five were not hurt.

    The National Transportation Safety Board investigation found that the helicopter's hydraulic pump had failed due to lack of lubricant, and that even though it had been serviced only 15 days earlier, the pump was severely worn and rusty.

    "A metallurgical examination of the hydraulic pump revealed that it had failed due to the wearing away of the splines on the coupling sleeves. ... There was rust on the front retaining rings and bearings, which indicated that there was insufficient grease in the splines to retain it or lubricate the splines," the NTSB report said. It cited as causes of the crash the pilot's failure to follow correct procedures for a landing with hydraulic failure, Heli USA's faulty maintenance, as well as a manufacturing flaw in making part of the hydraulic pump.

  • An AS350B3 operated by Native American Air Ambulance crashed near Scottsdale, Ariz., on Nov. 2, 2003, after the pilot inadvertently hit a hydraulic switch and was unable to prevent a resulting spin. Injuries were minor.

  • A Texair Helicopters crash on May 24, 2000, in Patterson, La., with an AS350B2 in which hydraulic failure was listed as the cause. The pilot and single passenger suffered minor injuries when the helicopter flipped on its side on landing. Investigators found that the pilot had inadvertently turned off his hydraulics after a tail rotor failure.

  • A Helinet Corp. AS350B crashed March 26, 2000, in Van Nuys, Calif., after a loss of hydraulics due to a mechanical failure. The helicopter rolled on its side, seriously injuring both the pilot and her passenger, a television news cameraman.

    The NTSB said that the pilot, who was 5 feet 1 and weighed 108 pounds, should have landed as soon as possible, instead of flying back to her home airfield. She simply wasn't strong enough to control the helicopter for as long as she needed to for the flight, the NTSB said.

    "The National Transportation Safety Board determines the probable causes of this accident as follows. The pilot's failure to land as soon as practical. ... Contributing to the accident was the pilot's physical stature and strength," the agency's report said, in part.

    Reach Jan TenBruggencate at jant@honoluluadvertiser.com.